Process Equipment & Integration

Process Equipment & Integration

Process equipment and integration built to support the full upgrading system

Nacelle provides process equipment and integration support for biogas upgrading facilities that need more than a standalone core system. From compressors and instrumentation to controls, measurement, and supporting process equipment, we help customers build systems that work together more reliably and are easier to operate over time.

Nacelle Solutions biogas and RNG facility

Why this category matters

A biogas upgrading system is only as effective as the equipment and interfaces around it. Supporting process equipment affects stability, visibility, serviceability, and how well the full system performs in day-to-day operation.

When controls, instrumentation, compression, and supporting process equipment are not well integrated, operators often feel it through recurring alarms, troubleshooting delays, inconsistent performance, and more manual intervention than expected.

Nacelle helps customers connect these pieces in a way that reduces friction and supports stronger long-term performance.

6+
Process equipment categories supported
Full
Integration scope, including NRUs, DEOX, TSAs
24/7
Operations support availability
Practical
Equipment decisions designed for the operating team

What belongs in process equipment and integration

This section is where the mixed items belong - the ones that are not all a single equipment class, but still matter to performance and operability across the full upgrading system.

Product Gas Compressors

Move RNG to the pipeline reliably

Product gas compressors selected and integrated to match the actual flow, pressure, and operating profile of the facility — not just a peak-design number.

Desiccant Dryers & Buffer Vessels

Stabilize flow and meet moisture specs

Desiccant dryers and buffer vessels that help the system meet pipeline moisture specifications and operate more smoothly across varying conditions.

Key Instrumentation

Give operators the visibility they need

Instrumentation selected to give operators meaningful visibility into the system — what is happening, where it is happening, and what is changing over time.

Gas Measurement & Sampling

Confirm pipeline-quality gas in operation

Gas measurement and sampling equipment that supports compliance, billing, and the operations team in understanding real gas quality day to day.

Control Systems for RNG Upgrading

Run the system as one operation

Control systems that connect equipment, alarms, and operating responses into a coherent program — supporting safer operation, faster response, and clearer reporting.

NRU, DEOX & TSA Integration

Tie specialty equipment into the upgrading flow

Integration of nitrogen rejection units (NRUs), deoxygenation (DEOX), and temperature swing adsorption (TSAs) into the larger upgrading flow when project conditions require them.

What Customers Can Expect

Better system integration

Equipment, controls, and monitoring planned to work together instead of creating handoff gaps.

More operating visibility

Instrumentation and measurement that improve performance awareness and response.

Lower operating friction

A more practical setup for startup, troubleshooting, maintenance, and long-term support.

Stronger facility performance

Supporting equipment chosen for its role in the total system, not just as a standalone component.

How Nacelle approaches process equipment and integration

Equipment selection - We help customers identify which supporting process equipment is needed based on operating goals, gas conditions, and downstream requirements.

Controls and integration planning - We look at alarms, system interfaces, monitoring, controls, and technology handoffs to improve operability and reduce surprises.

System improvement - We also support existing facilities that need better visibility, tighter integration, or more reliable performance from their supporting process equipment.

Common Questions

What does process equipment and integration include?
It includes the product gas compressors, desiccant dryers, buffer vessels, instrumentation, gas measurement and sampling equipment, control systems, and integration of specialty equipment like NRUs, DEOX, and TSAs that together turn individual components into a complete upgrading system.
Why is integration treated as part of the equipment scope?
Because most operating issues at RNG facilities are not single-component failures — they are integration issues. Treating integration as part of the equipment scope, rather than an afterthought, leads to facilities that are easier to operate and more reliable over time.
Does Nacelle support both new builds and existing facilities?
Yes. Nacelle supports new RNG project builds and existing facilities that need better integration, equipment upgrades, or a stronger operating program built around the equipment already in place.

Need process equipment and integration that supports real-world operations?

Talk to Nacelle about the equipment, instrumentation, controls, and integration work that connect biogas upgrading systems into reliable RNG facilities.